Other techniques include infusion, parenteral and inhalation. In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that. IV (Intravenous) Fluids. [Form Fill Seal (FFS) Technology] – Ahlcon Parenterals (India) Ltd. Core Laboratories Parenteral Surgicals Ltd. Senbo Industries Ltd. Blow/Fill/Seal (BFS) or Form Fill Seal (FFS) sterile filling machines For sterile liquid packaging applications such as parenterals, ophthalmics, respiratory care, .

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It gives more production at very low operational cost with the high assurance of sterility. The parisons are prevented from collapsing by a stream of sterile filtered support air hence the term blow-feed. Fo is a term used for more general technology employed in a wide variety of industries for packaging products, e. Recommend an Article Name. Ankur Choudhary Print Question Forum 2 comments.

Form Fill Seal (FFS) – Plümat

Ordinary walking by a person can emit roughly 10, skin particles per minute, each of which has the potential of harbouring microbial contamination. Both technologies provide increase production using low operational cost while at the same time increasing the quality of the product compared with traditional aseptic processing. Get Free Updates Sign-up for the free email updates for your daily dose of pharmaceutical tips. Plastic containers, for example, are usually washed, dried, sterilized and cooled before filling.

Can BFS ampoules terminally sterilize by autoclave? This website uses cookies to ensure you get the best experience on our website.

JavaScript seems to be disabled in your browser. Accept Read more …. You anf ask questions related to this post here. It takes seconds to produce one container. The system is being used for over 30 years and reported to achieve contamination rate below 0.


Combined with passion and pioneering spirit, just as on the first day of business, our processes are continually optimised and customer-specifically adapted. For these applications the package may be a bag that is formed from a parenteraks supplied plastic tube that is heat sealed once the required product has been deposited within the bag. In BFS technology, a container is moulded from plastic, aseptically filled with liquid dosage form and hermetically sealed in one continuous, integrated and automatic parsnterals, without human manipulation.

Comments shall be published after review. Traditional aseptic sterilization involves handling and manipulation of the material, containers and sterilization filling processes with human intervention, and therefore carries a high risk for contamination during processing.

Melted polymer then flows to a parison head which produces a hollow tubular form of the hot plastic called a parison. The system has been employed in production of ophthalmic and respiratory therapy products for some time, and lately BFS technology has been gaining increasing acceptance in the parenteral drug marketplace, replacing traditional glass vials for a number of applications.

The basic concept of the FFS and BFS is to reduce the contamination by forming the container, filling and sealing in a closed sterile chamber of the machine.

How To Incorporate Blow Fill Seal and Form Fill Seal Technology

In traditional aseptic processing, containers are either supplied clean and sterilized to the filling line, or they are cleaned and sterilized within the aseptic filling line. Mainly multi-layer film materials, amongst other things based on polyolefins e. Advance BFS technology overcomes the risk of airborne contamination by carrying out the process within a sterilized area in which there is no human presence.


Parison reaches to the mould forming the container by the pressure of sterile compressed air.

Get Free Book Now. Ankur Choudhary is India’s first professional pharmaceutical blogger, author and founder of Pharmaceutical Guidelines, a widely-read pharmaceutical blog since Everything in one process. There is no personnel intervention to reduce the chances of the contamination during the manufacturing of sterile products.

This procedure allows simple process monitoring and substantially reduces the risk of contamination. Labelling is generally performed outside the machine in a non-sterile area. Click here for advertising rates! The risk of this occurring is directly related to the number of people working in a clean-room and the level of congregation by personnel in areas where critical aseptic manipulations are carried out.

Swipe to the left. Labeling of the containers is done outside the machine.

Enter your email address to get this exclusive 22 Page PDF Book on the introduction of tableting and join our large community fts. The container formation, filling technoloty the sealing must be conducted in a class area.

You must have JavaScript enabled in your browser to utilize the functionality of this website. Filling needles called mandrels deposit the required volume of liquid in the container. The mandrels are withdrawn and the upper part of the mould closes to seal the upper part of the container.